Industrial Digital Transformation Services

PROACT is an industry 4.0 technologies digital transformation value integrator, providing the best market-specific solutions using Big Data, Analytics, IoT/IIOT, AI, Robotics and System Integration Solutions with necessary IT/OT security to increase OEE and ROI aligned with customers’ goals and strategy.

Digital Transformation Consultation

  • Maximize the productivity, quality, and compliance of manufacturing operations.
  • Digitize, standardize, optimize and govern your operational processes and work activities across industrial manufacturing plants with Manufacturing Execution System.
  • Reduce waste and loss with rich, contextualized operational data for real-time KPI monitoring, reporting and analysis. Make your plants more efficient, reliable and sustainable.
  • Enforce quality control procedures and consumer safety compliance with automatic product genealogy record keeping and end-to-end material traceability.
  • Capture and quickly scale best practices in your operational processes and reporting across multi-site operations. Improve your supply chain agility and resilience with consistent visibility into plant operations.
  • Efficiency Improvement: MES streamlines production processes, reducing bottlenecks and enhancing overall efficiency.
  • Real-Time Visibility: Real-time data provides visibility into production status, enabling timely adjustments and decision-making.
  • Quality Enhancement: MES integrates quality control, ensuring consistent product quality and compliance.
  • Resource Optimization: Precise resource allocation and scheduling lead to reduced waste and increased resource utilization.
  • Traceability: MES enables accurate tracking of materials, processes, and components, enhancing transparency.

Digital Assessments

  • Extended Lifespan: Proactive maintenance based on APM data extends the lifespan of critical assets and reduces replacement costs.
  • Downtime Minimization: APM predicts asset failures, allowing for planned maintenance and minimizing unplanned downtime.
  • Operational Efficiency: Optimized asset performance leads to improved overall operational efficiency.
  • Data-Driven Decisions: APM data guides decisions regarding asset upgrades, replacements, and process improvements.
  • Risk Mitigation: APM identifies potential risks, enabling mitigation strategies to be implemented before issues arise.
  • Cost Savings: Predictive maintenance reduces costly unplanned downtime and prevents major equipment failures.
  • Increased Reliability: By addressing potential issues before they escalate, equipment reliability and uptime are enhanced.
  • Optimized Maintenance: Maintenance activities are targeted and efficient, reducing unnecessary service interventions.
  • Safety Enhancement: Preventing unexpected equipment failures improves workplace safety for employees and surrounding environments.
  • Asset Performance: Predictive maintenance ensures that assets consistently perform at their best, positively impacting overall productivity.

I4.0 Solutions Implementation

  • Informed Decision-Making: Access to historical data enables data-driven decision-making based on past trends and outcomes.
  • Performance Analysis: Historical data allows for detailed performance analysis, identifying areas of improvement and success.
  • Regulatory Compliance: Historical records assist in meeting regulatory requirements by providing a comprehensive audit trail.
  • Trend Identification: Analyzing historical data helps in identifying long-term trends and patterns, guiding future strategies.
  • Process Optimization: Historical data aids in refining processes by learning from past successes and challenges.

Condition Monitoring Services

We enable our clients to actively prevent breakdowns, reduce maintenance costs and spare parts consumption while saving energy and the environment. We help in assessing the health of plant equipment by periodic monitoring, trending, and advanced analysis using Thermography, Ultrasound Inspection, Motor Current Signature Analysis, and Vibration Analysis techniques.

PROACT uniqueness is in its tried and tested Multi-Technology Condition Monitoring Programs. We combine the use of different monitoring and inspection techniques like Thermography, Ultrasound Inspection, Vibration, and basic Lube Analysis on the same job. This enables us to collect more data, and obtain a clearer understanding of assets issues, which results in more accurate recommendations.

Vibration Analysis

PROACT team of highly certified and experienced CAT-IV, III, and II vibration analysis engineers has an extensive domain knowledge base of oil & gas, power, water, and manufacturing industries.

We are experienced in specialized corrective maintenance activities including balancing, alignment, shop inspections, vibration isolation, and structural stiffening design.

PROACT services can be hired on daily rate, package of days, or lump sum basis. We also offer leased services for 24/7 remote diagnostics equipment and services on special cases (please check with our team to see if your application qualifies).

Ultrasound Testing

PROACT is a pioneer in bringing ultrasound condition monitoring services to the Middle East. Ultrasound inspection and monitoring of anti-friction bearings is the fastest and easiest method for detecting incipient failures and conditions such as lack of lubrication. The ultrasonic warning appears prior to an increase in low frequency vibrations or a rise in temperature. Ultrasound has many other applications such as detecting steam traps failures, air and gas leaks, valves passing, and electrical arcing and corona.

PROACT has experienced and certified engineers in ultrasound inspection.

Thermal Imaging

Thermography is the safest non-intrusive and most efficient technique for identifying faulty & overheating components in electrical and mechanical equipment. It is cost-effective and with immediate results. A Mechanical Thermography Survey enables you to prevent equipment failures and save hundreds of hours of wasted time in routine testing of components.

Thermography has many other applications in building and mechanical structural inspection.

We will also help you source and install infrared inspection windows safely.

Lubrication Consulting

We have the answer for every lubrication question. We use a detailed program that assesses, plans, develops, implements and monitors a plant’s lubrication practices. Our team utilizes their hard-earned expertise to build lubrication programs that address the client’s real needs of improving reliability, productivity, and profitability.

PROACT supports its local clients by delivering the onsite bench-marking service and reporting, and then by helping them improve their lubrication selection, collection, storage, transportation, and analysis procedures.