Industry 4.0 Solutions

PROACT is an industry 4.0 technologies digital transformation value integrator, providing the best market-specific solutions using Big Data, Analytics, IoT/IIOT, AI, Robotics and System Integration Solutions with necessary IT/OT security to increase OEE and ROI aligned with customers’ goals and strategy.

Manufacturing Execution Systems (MES)

  • Maximize the productivity, quality, and compliance of manufacturing operations.
  • Digitize, standardize, optimize and govern your operational processes and work activities across industrial manufacturing plants with Manufacturing Execution System.
  • Reduce waste and loss with rich, contextualized operational data for real-time KPI monitoring, reporting and analysis. Make your plants more efficient, reliable and sustainable.
  • Enforce quality control procedures and consumer safety compliance with automatic product genealogy record keeping and end-to-end material traceability.
  • Capture and quickly scale best practices in your operational processes and reporting across multi-site operations. Improve your supply chain agility and resilience with consistent visibility into plant operations.
  • Efficiency Improvement: MES streamlines production processes, reducing bottlenecks and enhancing overall efficiency.
  • Real-Time Visibility: Real-time data provides visibility into production status, enabling timely adjustments and decision-making.
  • Quality Enhancement: MES integrates quality control, ensuring consistent product quality and compliance.
  • Resource Optimization: Precise resource allocation and scheduling lead to reduced waste and increased resource utilization.
  • Traceability: MES enables accurate tracking of materials, processes, and components, enhancing transparency.

Asset Performance Management Systems (APM)

  • Extended Lifespan: Proactive maintenance based on APM data extends the lifespan of critical assets and reduces replacement costs.
  • Downtime Minimization: APM predicts asset failures, allowing for planned maintenance and minimizing unplanned downtime.
  • Operational Efficiency: Optimized asset performance leads to improved overall operational efficiency.
  • Data-Driven Decisions: APM data guides decisions regarding asset upgrades, replacements, and process improvements.
  • Risk Mitigation: APM identifies potential risks, enabling mitigation strategies to be implemented before issues arise.
  • Cost Savings: Predictive maintenance reduces costly unplanned downtime and prevents major equipment failures.
  • Increased Reliability: By addressing potential issues before they escalate, equipment reliability and uptime are enhanced.
  • Optimized Maintenance: Maintenance activities are targeted and efficient, reducing unnecessary service interventions.
  • Safety Enhancement: Preventing unexpected equipment failures improves workplace safety for employees and surrounding environments.
  • Asset Performance: Predictive maintenance ensures that assets consistently perform at their best, positively impacting overall productivity.

Data Infrastructure, Historians, and SCADA Systems

  • Informed Decision-Making: Access to historical data enables data-driven decision-making based on past trends and outcomes.
  • Performance Analysis: Historical data allows for detailed performance analysis, identifying areas of improvement and success.
  • Regulatory Compliance: Historical records assist in meeting regulatory requirements by providing a comprehensive audit trail.
  • Trend Identification: Analyzing historical data helps in identifying long-term trends and patterns, guiding future strategies.
  • Process Optimization: Historical data aids in refining processes by learning from past successes and challenges.